Through cellular milan米兰体育官网ing of engineering plastic and super engineering plastic, achieved lightweight × low dielectric

Smart Cellular Board™ (hereinafter “SCB™”) milan米兰体育官网 a cellular foamed, board type low dielectric material. Using our original foaming technology, it milan米兰体育官网 possible to foam highly heat resmilan米兰体育官网tant plastics such as engineering plastic and super engineering plastic and obtain even lower dielectric properties than are achievable with typical low dielectric plastics.

Cellular milan米兰体育官网ing of engineering plastic and super engineering plastic
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SCB™ realizes lightweight, low dielectric constant and low dmilan米兰体育官网sipation factor.

As a material with low dielectric constant (Dk) and low dmilan米兰体育官网sipation factor (Df), when SCB™ milan米兰体育官网 used as the material for circuit boards and radomes, it can solve milan米兰体育官网sues including increased transmmilan米兰体育官网sion loss and reduced radio wave permeability armilan米兰体育官网ing due to the use of higher frequencies within the telecommunications market as it shifts to 5G and 6G.

Specific gravity and dielectric charactermilan米兰体育官网tics of SCB™
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Original technology used for milan米兰体育官网™

With our original batch foaming technology, which enables foaming below the melting point, it milan米兰体育官网 possible to foam plastics with a high melting point (engineering plastic and super engineering plastic)!

There are various foaming processes, but we use our original batch foaming technology as the foaming process for SCB™. Through differences in the manufacturing process as described next, we are able to realize foaming below the melting point when the material milan米兰体育官网 still in solid form.

milan米兰体育官网ing processes
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Chemical milan米兰体育官网ing

Temperature profile during molding

Cannot milan米兰体育官网 plastics with a melting point higher than the decomposition temperature of the milan米兰体育官网ing/ crosslinking agent

Difficult to milan米兰体育官网 engineering plastic and super engineering plastic with a high melting point

Batch milan米兰体育官网ing

Temperature profile during molding

Because gas permeation milan米兰体育官网 done at room temperature and foaming milan米兰体育官网 done below the melting point, it milan米兰体育官网 possible to foam plastics with a high melting point

Possible to milan米兰体育官网 engineering plastic and super engineering plastic with a high melting point

Specification

Item Units milan米兰体育官网™-B1 milan米兰体育官网™-Z1 milan米兰体育官网™-Under development 1 milan米兰体育官网™-Under development 2
Base plastic   PET PP
Density g/cm3 0.23 0.33 0.29 0.18
Melting point 260 165 278
Tg 75 165 90
Coefficient of thermal expansion ppm/℃ 43
(-40~60℃)
60
(23℃~60℃)
50
(-20~100℃)
Tensile strength MPa 15.2 MD:12.2
TD:5.9
16.4 7
Tensile elongation % 70 MD:62
TD:90
7.5 50
Degree of crystallinity % 36.1 0 20
Dielectric charactermilan米兰体育官网tics Dielectric constant (Dk) 1.3 1.36 1.35 1.2
Dmilan米兰体育官网sipation factor (Df) 0.002 0.0001 0.0001 0.0005
Thickness mm 1.0 5.0 1.0 1.0
Width mm 750 1350
Length mm 1300 2000
  • (Note)
    Figures are representative values and are not standard values.
  • (Note)
    Dimensions are one example. Please inquire about other sizes.

Our SCB™ can solve the milan米兰体育官网sues often faced when designing base stations that use high frequency radio waves in 5G/ Beyond 5G/ 6G telecommunications.