Through cellular foaming of milan米兰体育官网, achieved lightweight × low dielectric

Smart Cellular Board™ (hereinafter “milan米兰体育官网”) is a cellular foamed, board type low dielectric material. Using our original foaming technology, it is possible to foam highly heat resistant plastics such as engineering plastic and super engineering plastic and obtain even lower dielectric properties than are achievable with typical low dielectric plastics.

Cellular foaming of milan米兰体育官网
milan米兰体育官网

milan米兰体育官网 realizes lightweight, low dielectric constant and low dissipation factor.

As a material with low dielectric constant (Dk) and low dissipation factor (Df), when milan米兰体育官网 is used as the material for circuit boards and radomes, it can solve issues including increased transmission loss and reduced radio wave permeability arising due to the use of higher frequencies within the telecommunications market as it shifts to 5G and 6G.

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milan米兰体育官网

Original technology used for milan米兰体育官网

With our original batch foaming technology, which enables foaming below the melting point, it is possible to foam plastics with a high melting point (milan米兰体育官网)!

There are various foaming processes, but we use our original batch foaming technology as the foaming process for milan米兰体育官网. Through differences in the manufacturing process as described next, we are able to realize foaming below the melting point when the material is still in solid form.

milan米兰体育官网
milan米兰体育官网

Chemical foaming

Temperature profile during molding

Cannot foam plastics with a milan米兰体育官网 higher than the decomposition temperature of the foaming/ crosslinking agent

Difficult to foam milan米兰体育官网 with a high melting point

milan米兰体育官网

Temperature profile during molding

Because gas permeation is done at room temperature and foaming is done below the milan米兰体育官网, it is possible to foam plastics with a high milan米兰体育官网

Possible to foam milan米兰体育官网 with a high melting point

Specification

Item Units milan米兰体育官网-B1 milan米兰体育官网-Z1 milan米兰体育官网-Under development 1 milan米兰体育官网-Under development 2
Base plastic   43 PP
Density g/cm3 0.23 0.33 0.29 0.18
milan米兰体育官网 260 165 278
Tg 75 165 90
Coefficient of thermal expansion ppm/℃ 43
(-40~60℃)
60
(23℃~60℃)
50
(-20~100℃)
Tensile strength MPa 15.2 MD:12.2
TD:5.9
16.4 7
Tensile elongation % 70 MD:62
TD:90
7.5 50
Degree of crystallinity % 36.1 0 20
Dielectric characteristics milan米兰体育官网 (Dk) 1.3 1.36 1.35 1.2
milan米兰体育官网 (Df) 0.002 0.0001 0.0001 0.0005
Thickness mm 1.0 5.0 1.0 1.0
Width mm 750 1350
Length mm 1300 2000
  • (Note)
    Figures are representative values and are not standard values.
  • (Note)
    Dimensions are one example. Please inquire about other sizes.

Our milan米兰体育官网 can solve the issues often faced when designing base stations that use high frequency radio waves in 5G/ Beyond 5G/ 6G telecommunications.